Worland Custom Guitars

Making the Electro HarpaStar.

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A 20 string electric - acoustic harp guitar

Built in 2010


This harp guitar was designed in collaboration with the customer. We decided on a 20 string layout with 6 main strings, 20 sub basses and 8 super trebles. Using a double neck design with a hollow body gave us some interesting design options.


Once I have the design all drawn out I start to cut up the wood that will become the body of the guitar. In this case I start with a big slab or Honduran mahogany and cut it to length with a Japanese hand saw.


The necks are cut from a large block of mahogany.


The many angles of the necks are cut out on a table saw.


The shape of the body is laid out in pencil on the body wood. I rout a pocket for the necks with a router for a nice tight fit.

 

 



The inside of the hollow body has been cut out on a band saw and the neck pockets have been routed. It's much easier to hold onto a rectangular piece of wood than an odd shape so I do as much work as I can before the outside shape is cut out. There is a small patch of rock maple for the zither pins to anchor into since the mahogany doesn't hold threads well.


Now I can cut out the shape with a bandsaw.

 



The rim of the guitar ready for the top and back.

 



Here you can see how the 2 necks bolt on to the rim.



The necks are carved to shape with basic hand tools.



The top is glued on and all of the pickup cutouts and string holes are drilled.


Lots of holes in the top for all those strings and knobs! The woodworking is complete and it's time for finish. The necks unbolt to make finishing easier.


A couple coats of oil stain will give it a subtle sunburst finish. The final finish will be a sprayed on clear coat of satin lacquer.


All the parts that need to be assembled.


A ot of soldering and wiring. There are 3 magnetic pickups and an acoustic pickup along with a 2 channel preamp and a battery box.


The completed guitar ready to make music!


Worland Guitars - 810 North First Street - Rockford, IL 61107 - 815.961.8854

Email:jim@worlandguitars.com

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